ANALYSIS OF ALTERNATIVE MANUFACTURING PROCESSES FOR LIGHTWEIGHT BIW DESIGNS, USING ANALYTICAL HIERARCHY PROCESS

Abstract

The main objective of the analysis was to investigate the forming of Body in White (BIW) panels using alternative processes most suitable for replacing the conventional press working process in order to achieve a reduction in the total mass of the vehicle body structure. The selection of the alternatives was guided by multi criteria decision making tool, the Analytic Hierarchy Process (AHP). Here the alternatives were selected based on their relative importance to the different manufacturing attributes considered. The selected processes were applied to the manufacturing of different parts of BIW indicated in the BOM along with suggestion of the appropriate material to be used